Article
Maximise uptime for semiconductor OEMs and fab operators
Get next-level performance and maximise semiconductor production uptime
Want to ensure maximum uptime in your semiconductor manufacturing? Find out how intelligent, high-quality pumping solutions can help you.
Take semiconductor manufacturing to the next level with the right partner
Global demand for semiconductors continues to grow, and in an industry where unnecessary downtime is extremely costly, you need a partner that can keep your production on pace.
With more than 1,0001 individual steps, semiconductor manufacturing is one of the most complex processes in the world. Even minor interruptions can cause delays or failures, and as much as 264 billion gallons of water is used annually2.
Older systems and components also risk causing unforeseen downtime due to unanticipated maintenance or component replacements.
At Grundfos, we’re committed to being a partner you can count on. We deliver intelligent, high-quality pumping solutions that ensure smooth operations across all production steps. We do this by working closely with you to understand the specific challenges you’re facing and tailoring our pumping solutions to your exact needs.
Minimising downtime and enhancing reliability
Precision is crucial: operating just a tiny bit below peak efficiency can lead to huge amounts of water lost every year. But effective water management is not just about conservation. Water intake and transportation costs are on the rise, so the financial aspect cannot be underestimated.
Intelligent control systems optimise water usage at every step of the manufacturing process by automatically adjusting water pressure and flow according to real-time demand.
Cases also show that intelligent systems can eliminate up to 75% of all unplanned service stops3. This is especially critical given that 90% of pumps in use today are oversized4, which often leads to inefficiencies and potential system damage that can disrupt operations.
Reducing the strain on the system also prolongs its lifespan, and if your intelligent pumping solutions are high-quality and built to last, you’re well on your way to future-proofing your operations.
Intelligent, high-quality pumping solutions tailored to semiconductor manufacturing
Our intelligent, high-quality pumping solutions are designed to deliver exceptional water quality through water treatment processes like reverse osmosis and ensure that your systems' integrity and efficiency are never compromised. In fact, we have cases where we have helped customers save as much as 70% energy in reverse osmosis systems5.
Integrated in everything from end-suction and multi-stage pumps to dosing pumps, variable frequency drives fine-tune operations based on the current demand. Sensors and remote management tools provide essential data and control capabilities that enable precise adjustments and immediate response to any changes in system conditions—significantly improving energy efficiency.
Grundfos MGE motors, for example, achieve the IE5 efficiency rating and can typically deliver 10% energy savings and 25% reduction in payback compared to IE3 motors6.
To ensure a holistic system approach, level and multi-pump controls ensure optimal operation across multiple pumps, enhancing the reliability and efficiency of the complete water management process. Our solutions also offer end-to-end monitoring and up-to-the-minute diagnostic data of your manufacturing process.
We’re with you all the way from comprehensive preliminary design and installation to ongoing support services. We believe it’s important to guarantee your systems perform optimally at all times. That’s why our dedicated service team work proactively to maintain the efficiency of your operations, minimising unexpected maintenance and maximising uptime.
A closer look at Next-level performance +
Next-generation sustainability
Download our brochure to explore our configurable, intelligent pump systems that are tailored to reduce your water and energy use and maintain complete production reliability and performance.
Want to know more about semiconductor?
Grundfos understands how water flows through semiconductor manufacturing process. Our expertise enables us to resolve key issues in especially different application areas, like water treatment, cooling, waste water and water reuse.
Get an overview of the process to understand how you can optimise your system using the relevant solution.
Is this not your area of expertise?
Dive into our industrial OEM & system builder applications
See which other applications we offer to our industrial manufacturers and system builders and find out how we can support your business.
Ready to step into the future?
You can start your journey towards a future of Next Level Performance and Next Generation Sustainability today. Book a meeting with us to discuss the possibilities for your business.